{"id":13713,"date":"2025-10-13T16:20:31","date_gmt":"2025-10-13T12:50:31","guid":{"rendered":"https:\/\/behinpolymerco.com\/productivity-and-quality-challenges-in-polymer-production-processes\/"},"modified":"2026-06-10T11:05:59","modified_gmt":"2026-06-10T07:35:59","slug":"productivity-and-quality-challenges-in-polymer-production-processes","status":"publish","type":"post","link":"https:\/\/behinpolymerco.com\/en\/productivity-and-quality-challenges-in-polymer-production-processes\/","title":{"rendered":"Productivity and quality challenges in polymer production processes"},"content":{"rendered":"<p>Beyond the final polymer-based product, the production process itself also involves challenges that affect the total cost, product quality and environmental sustainability. For example, slow production and depreciation of extrusion equipment are among these challenges; because in the extrusion process, friction between the molten polymer and the metal walls of the machine (die and screw) causes numerous problems. Optimization of the mechanical properties of the final product and precise control of the polymerization reactions are also other challenges.  <\/p>\n<p><strong>Some of Behin Polymer&#8217;s solutions in this sector include:<\/strong><\/p>\n<ul>\n<li>Solution to increase production speed and reduce wear: The friction of polymer melts in the extruder reduces productivity and increases costs. Our process aid <a href=\"https:\/\/behinpolymerco.com\/en\/product\/processing-aid-masterbatch\/\">masterbatch<\/a> and <a href=\"https:\/\/behinpolymerco.com\/en\/product\/polymer-processing-aid\/\">polyethylene<\/a> process aid eliminate friction by creating a lubricating layer, allowing for increased production speed.<\/li>\n<li>Precise control of chemical reactions: To control complex polymerization processes, we have eliminated industry dependency by producing <a href=\"https:\/\/behinpolymerco.com\/en\/product\/di-tert-butyl-peroxide-dtbp\/\">DTBP<\/a> (peroxide) as the first and only manufacturer in Iran. In addition, our <a href=\"https:\/\/behinpolymerco.com\/en\/product\/catalyst-masterbatch\/\">catalyst masterbatch<\/a> optimizes the crosslinking process and helps manufacturers achieve a product with stable and uniform properties. <\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"<p>Beyond the final polymer-based product, the production process itself also involves challenges that affect the total cost, product quality and<\/p>\n","protected":false},"author":1,"featured_media":12752,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[156],"tags":[],"class_list":["post-13713","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-challenges-and-solutions"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.6 (Yoast SEO v26.8) - 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